Diagnosing hopper alignment issues in Magner 150 bill counters. Troubleshooting steps for short counts and misfeeds in retail cash handling.
This could indicate physical misalignment of the hopper.
Low humidity increases the risk of ESD.
Error codes can provide more specific diagnostic information.
The Magner 150 utilizes 24V DC solenoids to control bill feeding from the hopper. Optical sensors detect bill presence and trigger subsequent feeding stages. Misalignment disrupts optical sensor readings and solenoid timing, resulting in short counts. ESD events, especially in dry winter conditions, can corrupt sensor data. Polymer bill friction affects the calibration of feed rollers and can increase the chances of a misfeed and perceived short count. Cable strain on the power cable can interrupt voltage delivery.
High Voltage Hazard. Do NOT attempt to disassemble or repair the internal components of the Magner 150 without proper training and authorization. Always unplug the device from the power outlet before performing any cleaning or maintenance procedures. Ensure the device is placed on a dry surface and your hands are dry before operating the device.
Regularly clean the bill path and hopper area with compressed air to remove dust and debris.,Ensure the bill counter is placed on a stable surface to prevent vibrations from causing misalignment.,Minimize cable strain on the power cord by providing adequate slack.,Implement an anti-static mat near the bill counter to reduce ESD risk, especially during dry winter months.,Periodically recalibrate the bill counter for Canadian polymer bills as per the manufacturer's recommendations.
If short counts persist after cleaning and visual inspection, try performing a factory reset to restore default calibration settings. Note: Consult the user manual as the method may vary by revision.